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Formax  |  SKU: FD 6406-Special 2

Formax FD 6406 Special 2 Folder & Inserter

$33,295.00 $38,289.25
Shipping calculated at checkout.

Spec Sheet: View PDF File

User Manual: View PDF File

Product Specifications
Product Name Formax FD 6406 Special 2 Folder & Inserter
Manufacturer Formax
SKU FD 6406-Special 2
Dimensions (H”xW”xD”) 24.8" x 16.5" x 58.3"
Envelope Hopper Capacity (Envelopes) 325
Setup Autoset, one-touch setup
Speed (Pieces/hr) 4000
Duty Cycle (Pieces/month) 60,000
Feed Stations w/ Sheet Capacity 1 Standard and 1 Special feeder with 325 sheet capacity each
Vertical Stacker Capacity (Filled Envelopes) 500
Max. sheet Size (H") 3.5 - 14
Warranty 90 day parts and labor
Country of Origin United States
Power Supply (Volts) 100
Optional Accessories Short Feed Trays, Production Feeders, CIS Scanner, OMR, BCR and OCR, Side Exit Tray, Custom Cabinets and 402 Series Joggers
Programmable Fold Applications 50
Programmable Fold Applications 41 - 60
Fold Types C, V, Z, Double Parallel, no fold
Double Feed Detection Yes
Envelope Size (W") 6.3 - 9.7
Envelope Size (H") 3.5 - 6.35
Max. sheet Size (W") 5.1 - 9
Product Description:

The Formax FD 6406 Special 2 Folder & Inserter is a compact and robust device designed with a configuration of 1 standard feeder and 1 special feeder at the bottom. Each feeder can hold up to 325 sheets and features a top-loading envelope hopper for efficient operation. With a processing speed of up to 4,000 envelopes per hour and a monthly capacity of 60,000 pieces, this machine offers high performance for various mailing needs.


  • The 7-inch color touchscreen display with intuitive symbols ensures easy operation and monitoring, allowing users to navigate the settings effortlessly.
  • The high-capacity vertical output stacker can accommodate up to 500 finished envelopes, reducing the need for frequent unloading and maximizing productivity.
  • The Special 2 supports fold types including C, V, Z, Double Parallel, and no fold, catering to a range of folding requirements for diverse mailings.
  • Featuring envelope and paper sensors on the touchscreen, the machine provides real-time feedback to users, indicating when feeders require refilling for uninterrupted operation.
  • The eco mode function puts the inserter on standby after an hour of inactivity, promoting energy efficiency and reducing operational costs.
  • Equipped with double document detection, the Special 2 ensures accurate processing by preventing double documents from being fed into the system, maintaining mailing integrity.
  • Users can link feeders for continuous operation in Cascade Mode, enabling seamless workflow and enhanced efficiency for large mailing tasks.

Overall, the Formax FD 6406 Special 2 Folder & Inserter is a reliable and user-friendly machine that offers precision, speed, and versatility for businesses looking to streamline their mailing processes. With its advanced features and compact design, it is an ideal solution for small businesses and offices seeking to enhance productivity and mailing efficiency.