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Formax  |  SKU: FD 6404-Special 2

Formax FD 6404-Special 2 Folder & Inserter

$54,912.50
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Product Specifications
Product Name Formax FD 6404-Special 2 Folder & Inserter
Manufacturer Formax
SKU FD 6404-Special 2
Dimensions (H”xW”xD”) 36.5 x 72 x 16.5 (4 Stations)
Envelope Hopper Capacity (Envelopes) 325
Setup Autoset, one-touch setup
Speed (Pieces/hr) 4,000
Duty Cycle (Pieces/month) 60,000
Feed Stations w/ Sheet Capacity 1 Standard Feeder (325 sheet capacity) 1 Special Feeder (325 sheet capacity)
Vertical Stacker Capacity (Filled Envelopes) 500
Max. sheet Size (H") 3.5 - 14
Warranty 90 day limited warranty
Country of Origin United States
Power Supply (Volts) 120V AC, 60 Hz
Optional Accessories Advanced OMR & BCR, Formax MailDoc Software, Short Feed Trays, Production Feeder, Side Exit tray
Programmable Fold Applications 25
Programmable Fold Applications 21 - 40
Fold Types C, Half, Z, Double Parallel, No fold
Double Feed Detection Yes
Envelope Size (W") 6.3 - 9.7
Envelope Size (H") 3.5 - 6.35
Max. sheet Size (W") 5.1 - 9
Product Description:

The Formax FD 6404-Special 2 Folder & Inserter is a versatile machine designed to streamline mail processing with its efficient feed stations and advanced specifications. Capable of handling up to 4,000 envelopes per hour, this inserter ensures speedy and accurate folding and insertion of mail pieces. The AutoSet feature automatically adjusts settings based on the document dimensions, simplifying setup for users.


Users can store up to 25 programmable jobs with seal and non-seal capabilities, allowing for customized and efficient operation. The user-centered control panel with touch sensitivity provides a user-friendly interface for seamless control. The double document detection feature prevents overstuffing of envelopes, ensuring precise and error-free operations.


  • The Formax FD 6404-Special 2 boasts 1 standard feeder and 1 special feeder, doubling its functionality compared to standard machines.
  • With a vibrant touchscreen control panel and the ability to process up to 650 sheets in one cycle, it delivers up to 4,000 completed pieces per hour.
  • The AutoSet feature automatically configures setup based on the document type, enhancing efficiency.
  • Equipped with a smart double-document detector, the inserter ensures precise envelope insertion for professional results.

Overall, the Formax FD 6404-Special 2 Folder & Inserter is a reliable tool that reduces stress and increases satisfaction by efficiently handling the folding and insertion of mail pieces, making it a valuable asset for businesses seeking streamlined mail processing.

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